Project Challenge
There is a growing trend in the hygiene and personal care industry towards the concentration of production facilities in only a few select locations. These fewer sites must inevitably turn out a broad variety of products. Production machinery therefore has to be designed to yield great quantities as well as to provide top flexibility. EKATO SYSTEMS GmbH set out to develop a new toothpaste production system that would meet both challenges.
Higher capacity and more variety. – Toothpaste can be made in a continuous process or in batches. Continuous production scales well, but is quite inflexible as regards product changes, since different ingredients sometimes need their own dispensing and blending technology, and recipe changes often call for readjustments. Discontinuous systems, on the other hand, are much more accommodating of a broader product range, but significant boosts in capacity do require advanced engineering know-how.
Robust and compact agitator drives. – In order to create a larger-than-ever batch production mixer, EKATO had to thoroughly consider dosage and dispersion times, blend and homogenization times, and vacuum values for the super-sized design. NORD‘s task as the drive supplier was to configure gears and motors suited to the agitator and homogenizer specifications, with a view to high efficiency and durability. As the agitator drives were to be installed on top of the production mixers, they also had to be kept as compact as possible – in spite of the extremely high performance expected of them.